隔弧板注塑成型工艺及模具设计

隔弧板注塑成型工艺及模具设计(任务书,中期检查表,论文说明书9000字,工序卡,工艺过程卡,CAD图11张)                     
摘要
本设计题目为隔弧板注塑模设计。通过对该零件模具的设计，进一步加强了设计者注塑模设计的基础知识，为设计更复杂的注塑模具做好了铺垫和吸取了更深刻的经验。
本设计运用塑料成型工艺及模具设计的基础知识，首先分析了塑件的成分及性能要求，为选取浇口的类型做好了准备；然后估算了塑件的体积，便于选取注塑机；最后分析了塑件的特征，确定模具的设计参数、设计要点及推出装置的选取。
系统介绍了塑件的成形工艺及模具成型结构对塑件质量的影响分析，浇注系统的设计，模具成型部分和总装结构的设计。介绍了隔弧板注塑模具设计时要注意的要点，并较多的考虑了模具结构的调整性、易更换性及模具成本。从控制制件尺寸精度出发，对隔弧板注塑模的各主要尺寸进行了理论计算，以确定各工作零件的尺寸，从模具设计到零部件的加工工艺以及装配工艺等进行详细的阐述，并应用CAD进行各重要零件的设计。
关键词: 工艺分析；塑件成型；浇注系统；模具结构。

Every arc plate injection molding process and mold design
Abstract
This injection mould design of the plastic parts of flash barrier. The designer’s foundation knowledge of the injection mould design is reinforced and is able to design more complex injection mould through the design.
Through the foundation knowledge, firstly, the composion and the perfourmance of the part is analyzed to choose the type of the gat advantagely. Secondly, the volume of the part is estimated to choose the injection molding machine. Lastly the character of the part is analyzed to determine the mould design parameter and design point and choose the ejection assembly.
The molding process of plastic parts, the effect analysis to plastic parts quality caused by molding structure, as well as the casting system design, partial and general design of mold moulding introduced respectively. The critical points of mold for plastic design are introduced, and the adjustable character of molding structure、exchange character as well as the molding costs are all considered farther. Starting from controlling dimensional accuracy, the carry the flash barrier to the main dimensions of injection molding are carried out so as to determine the size of different parts, the molding design and the process of parts as well as assembling process and etc of injection molding are stated in details.
Key words:
process analysis; plastic parts moulding; casting system; molding structure.
 

目  录
1绪论    1
1.1我国塑料模具工业的发展现状    1
1.2我国塑料模具工业和今后的主要发展方向    1
1.3我国塑料模具行业的主要问题    2
1.4塑料模具的发展展望    3
2.隔弧板的注塑成型设    5
2.1 塑件的工艺性分析    5
2.1.1 塑件的原材料分析    5
2.1.2塑件的结构和尺寸精度及表面质量分析    6
2.2塑件注塑工艺参数的确定    7
2.3计算塑件的体积和质量    8
2.4塑料成型设备的选取    8
2.5确定模具的腔数    9
3  注塑模的结构设计    10
3.1分型面选择    10
3.2  型芯、型腔结构的确定    10
3.3  推件方式的选择    11
3.4浇注系统设计    11
3.4.1 主流道设计    11
3.4.2  分流道的设计    11
3.4.3浇口设计    13
3.4.4排气结构的设计    13
3.4.5主流道衬套的选取    13
3.4.6 确定模温调节系统    14
4.模具设计的有关计算    15
4.1成型零件的计算    15
4.2标准模架的选用    17
4.3成型设备有关参数的校核    17
5.模具零件加工工艺    19
6.结束语    21
致谢    22
参考文献    23

插图清单
图1 塑件图……………………………………………………………5
图2  隔弧板UG成型图…………………………………………………………6
图3  分型面的位置…………………………………………………………10
图4 模架………………………………………………………………17

表格清单
表1塑料注射成型工艺参数………………………………………………………7
表2 XS-ZY-125注射机主要工艺参数……………………………………………8
表3.1凹模的加工工艺规程………………………………………………………19
表3.2 型芯加工工艺规程…………………………………………………………20